Omni-Lite Industries


Simufact Forming




Omni-Lite Industries is an advanced materials company. They recently designed a new part that was exhibiting a unique material flow. The part was cold formed out of 1100 aluminum material. The manufacturing process for this new part utilized a three-die progression, and was produced on a Nakashimada TH3-6A cold forming machine.

Results Validation:

Omni-Lite found that there is a very accurate correlation between the software prediction of material flow and the real-world results from the heading tooling. The results prove that simulation is a very necessary tool to use for cold forming tool design in order to reduce development cost and product development lead time.

  • Reduce product development costs
  • Reduce time to market by eliminating need for repetitive physical testing
  • Very close correlation between physical test results and Simufact simulation results

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